Leiden Company ERP Case Study
Industry
Wood
Challenge
Leiden faced significant operational complexity as it expanded, relying on manual spreadsheets for critical functions such as inventory management, job costing and order tracking. This manual approach led to data inaccuracies, inefficiencies and a lack of visibility, making it increasingly challenging to meet customer demands and maintain optimal margins as the business grew.
Results
By adopting Global Shop Solutions ERP, Leiden gained real-time inventory visibility, accurate job costing and improved order processing. The integrated system enhanced shop floor control, enabled fast BOM creation and fostered accountability throughout operations. Managers now leverage comprehensive data to inform pricing, production and outsourcing decisions, resulting in higher on-time delivery rates and optimized resource allocation.
Key Applications
Inventory, Job Costing Accounting, Bill of Materials, Order Management, Sales, Shop Management
Global Shop Solutions provides the data we need to make intelligent business decisions so we can grow to the next level.
Mike Mareno
Director of Business Development
About Leiden
Leiden, based in Twinsburg, Ohio, is a privately-owned manufacturer specializing in custom wood interior fixtures for retail, restaurant and hospitality sectors. Founded in 1941, it has grown to over 150 employees and operates out of three facilities in Northeast Ohio spanning 210,00 sq ft of production space, serving clients like Panera Bread, Dick’s Sporting Goods and Embassy Suites. In addition to its retail store fixtures, the company also offers custom cabinetry, architectural millwork and special project services, including consolidation of prefabricated items.The Challenge
Leiden experienced substantial growth in both workforce and customer base. With over 150 employees and three facilities covering 210,000 square feet, Leiden managed multiple major client accounts. However, as the company scaled, its reliance on manual spreadsheets became a critical bottleneck for inventory tracking, job costing and order management. Inaccurate data and limited visibility led to inefficiencies and made it difficult to respond to customer needs or control margins effectively. As Mike Mareno, Director of Business Development, noted: "Back when we had a small number of accounts, we could get by with managing inventory on spreadsheets. Now we have so many accounts that it would be impossible to meet their demands without a reliable ERP system."
The Solution
Recognizing the limitations of manual processes, Leiden evaluated enterprise resource planning options and selected Global Shop Solutions ERP for its comprehensive manufacturing integration and proven track record in the industry. The ERP implementation provided Leiden with a single source of truth for inventory, job tracking, BOM management and cost analysis. This enabled the company to automate workflows, connect teams and empower data-driven management. The new system eliminated the need for phone calls and manual status checks, as highlighted by John Davis, ERP Director: "Now, instead of having to call the production manager to locate a job on the shop floor, we simply log into Global Shop Solutions. From there we can instantly see what’s going on with every job in production." Mike Mareno further described the shift in operational culture: "In the past, everyone tracked their own projects and whoever yelled the loudest got the most attention. Now that we have an integrated system and schedule in place, everyone knows who is doing what and what they will be working on next."
The Results
With Global Shop Solutions ERP fully deployed, Leiden achieved significant improvements in operational efficiency and business performance. Real-time inventory management reduced stockouts and excess carrying costs. Accurate job costing and BOM creation enabled better pricing and margin control. Shop floor visibility and integrated scheduling increased accountability and supported higher on-time delivery rates. Managers now leverage comprehensive data to make informed decisions about production, outsourcing and resource allocation. Leiden's transformation is reflected in its ability to serve multiple major brands from three facilities, managing over 150 employees and 210,000 square feet of production space. The ERP system has become essential to supporting the company's continued growth and meeting the demands of an expanding client base.