IVD Research Inc. ERP Case Study
Industry
Medical Device
Challenge
IVD Research operated with manual processes, relying on paper logs and spreadsheets to manage all aspects of their manufacturing. This created fragmented data flows, inefficient inventory management and slow traceability - posing risks to regulatory compliance and customer satisfaction. Locating recalled raw materials or fulfilling customer orders was time-consuming and error-prone, limiting the company’s ability to scale and maintain quality.
Results
Implementing Global Shop Solutions ERP transformed IVD Research’s operations with real-time inventory visibility, robust traceability and automated workflows. The company achieved a 25% reduction in raw materials inventory, improved shop floor efficiency by over 40% and significantly lowered purchasing costs. These advancements enabled IVD Research to increase its product offering to over 50 diagnostic kits, maintain compliance and support ongoing growth.
Key Applications
Inventory, Job Costing Accounting, Purchasing, Shop Management
Global Shop Solutions provides great visibility of the production process. The flow of data makes sense from start-to-finish, with everything flowing into the next piece. This enables all employees to see the bigger picture of how their individual jobs fit in with everything else.
Kathy Hildebrand
Chief Operations Officer
About IVD Research
IVD Research is a family-owned biotech company based in Carlsbad, California, specializing in the manufacture of in-vitro diagnostics test kits and external controls used by hospitals, laboratories and medical institutions worldwide. All their products follow current good manufacturing practices (cGMP) as outlined by the FDA, and all assays are CE marked – a mandatory conformity marking for products sold within the European Economic Area. IVD Research’s facility is registered for manufacturing by the federal FDA, licensed by the State of California FDA, and also holds a USDA Biologics Manufacturing License. IVD Research is currently in the process of obtaining ISO 13485:2003 certification.The Challenge
Before Global Shop Solutions, IVD Research Inc. managed production and business data through paper logs and Excel spreadsheets. This approach made it extremely difficult to control inventory, ensure traceability and maintain compliance - critical issues in the biotech sector. As Chief Operations Officer Kathy Hildebrand recalls: "Before, we managed the business by hand with paper logs and Excel spreadsheets. If a raw material got recalled, it took days to find every place we used it. If a customer called to order a certain diagnostic kit, we had to manually track it down to see if we had any in stock. We knew that in order to keep growing, we needed a more efficient system." Manual data handling also exposed the company to costly errors, delays and limited its ability to respond quickly to market demand.
The Solution
Recognizing the need for a robust, integrated platform, IVD Research selected Global Shop Solutions ERP to consolidate and digitize its manufacturing operations. The decision was driven by a requirement for real-time business visibility, precise inventory control and complete traceability to meet strict regulatory standards. As Director of Operations Christopher Lambillotte describes: "With Global Shop Solutions, we know exactly what we have in inventory and how long we can keep it there. And having visibility of the dollar amount enables us to manage inventory levels up or down as needed. We’ve reduced our raw materials inventory by 25% and our purchasing costs – in large part because we no longer order materials the day before we need them." Global Shop Solutions ERP provided seamless data flow across departments, enabling IVD Research staff to see how their work contributed to the company’s broader objectives. Kathy Hildebrand adds: "Global Shop Solutions provides great visibility of the production process, and the flow of data makes sense from start-to-finish, with everything flowing into the next piece. This enables all employees to see the bigger picture of how their individual jobs fit in with everything else."
The Results
With Global Shop Solutions ERP in place, IVD Research Inc. has achieved measurable improvements across its manufacturing operations. The company reduced raw materials inventory by 25%, delivering direct cost savings and lowering carrying costs. Shop floor efficiency increased by more than 40%, supporting higher throughput and continuous manufacturing. IVD Research expanded its product range to over 50 diagnostic kits, all while maintaining stringent traceability and compliance standards. Christopher Lambillotte summarizes: "As a result, manufacturing at IVD is now continuous, and we’ve improved shop floor efficiencies by more than 40%." The company’s purchasing costs dropped significantly, driven by accurate demand forecasting and timely procurement. With digitized, real-time data and automated workflows, IVD Research is now positioned for sustained growth and operational resilience.